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Reclaimed Rubber Machine-Waste Tires Recycling For Reclaimed Rubber Production

【What is Reclaimed Rubber?】 Reclaimed Rubber is vulcanized rubber that has been treated chemically and physically in order to re-enable it to have the same plasticity and adhesive ability as natural rubber. At present, because of its better aging and wear and tear resistance and its superior workability efficiency, Reclaimed Rubber is considered an excellent rubber ingredient with a very favorable evaluation that has led to its widespread use.

Technical Parameters

Yuntong in depth knowledge of markets for products derived from scrap tires has given us the leading edge in developing tire recycling systems that create value for our customers. Over the years we have worked closely with our customers, leading industry professionals and numerous industry associates to assist in the development of innovative market driven solutions for tire derived materials.


Reclaimed rubber

Reclaimed rubber is the product resulting from the treatment of ground vulcanized scrap rubber tires, tubes and miscellaneous waste rubber articles by the application of heat and chemical agents, followed by intense mechanical working. The regenerated rubber has almost the original plasticity, permitting the same to be compounded, processed and revulcanised.



During reclamation, the molecular weight of the elastomeric, component is substantially reduced, however the chemical unsaturation of finished reclaim is essentially unchanged from that of the original vulcanized scrap.


Major Uses of Reclaimed Rubber

 reclaimed rubber is used to blend with virgin rubber, or replace virgin rubber  for production low-grade rubber products.

  1. Passenger Tire Carcass

  2. In extruded and calendared products

  3. In products such tiles for laying pedestrian concrete areas, Animal mats used in stables, Insulation tiles used in metro railways for reducing the noise level ,speed bump etc.

  4. Inner Tubes: - A moderate proportion of butyl reclaim is used in butyl inner tubes.

  5. Tubeless Tire Liners: - Butyl reclaimed rubber is used widely because of its good air retention property.

  6. Rubber soles of shoes


Flow sheet of the Manufacture of Reclaimed Rubber

Pulverization

  The rubber material is passed through a pulverizing roller machine that reduces it to a powdered state. It makes the post-process handling where reclaiming agents and heat are added in uniformity to produce an efficient powder, simple.


Oil Mixing Process】 

Additives are then added to the powdered rubber and mixed in a mixer.


Desulphurization】 

 The mixture is then put in a steam pressurized cylinder where it is heated to remove the sulfur. (Although it is called desulfurization, the sulfur is not really removed, but rather the cross-linked parts are cut off and depolymerized.)

Refining】 


 The desulfurized rubber is then passed through a Refiner roller where the powdered rubber is further ground. This gives rubber its plasticity and adhesiveness.

Straining】 

 The product is then passed through a strainer where the unwanted particles are removed by straining through a metal gauze. 

 【Winding】 

   The sheets of rubber are then passed through Winding machines where they are made into rolls

 【Reclaimed Rubber】

Reclaimed rubber plantreclaimed rubber manufaturer

Yuntong can offer whole completed waste tires recycling plants and turnkey waste tires recycling solutions for all customers.

Company Information

Yuntong started tire recycling machine manufacturing since 1999 till now.all these years only focus on tire recycling technique and machine innovation and promotion.In China,Yuntong is the technique top leading company in tire recycling machine manufaturing.

Yuntong can offer the unit tire shredder,granulator,grinder and fiber,steel separator machine for customers; Yuntong can offer the whole completed waste tires recycling plants ;besides Yuntong can offer the turnkey tire recycling solutions with customers requirements.

With rich manufacturing experience and depth knowledge in marketing,Yuntong machine has been exported to Cezch,Cyprus,Iran,Russia,Uzbekistan,Turkmenistan,Saudi,Tobago,Peru,China,India,Indonesia ect many countries.

 

tire recycling plant.jpg

Overlook-Yuntong Environmental Machinery

Scrap Tire Recycling Production line in workshop

tire recycler

1/input:1 tons tire per hour,tire size less than 1200mm

2/output:700kg 20-80mesh crumb rubber,the scrap steel and textile is separated clearly and collected, the dust and ash is removed clearly,smoke and smell is absorbed.

3/Power needed:302KW(3 phase ,380V/50HZ )

4/Covering area:50x7x8m

5/Total weight:approx 46tons

7/Cooling method:Circular cooling water syste,Water tank needed:4x1.8x2m

8/PLC fully automatic controller ,3 workers needed

Waste Tire devrived material

rubber granules

Packaging of tire recycling machine and equipment:

1/wrapped well with plastic film

2/then packed tightly with customized woodcases


Yuntong tire recycling plant

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