Yuntong Fully automatic tire recycling plant can be customized with customer requirements.The capacity can process 1ton waste tires per hour to 10tons per hour.the recycled rubber can be 1-5mm ground rubber ,20-120mesh crumb rubber.this tire recycling plant also have advantage of less occupied space, long lifespan,safe operation,clean working environment.
Scrap tires piles can be seen everywhere,every countriy.These piles pose a public health concern. They are breeding grounds and havens for mosquitoes and other vectors, resulting in the spread of dengue fever, yellow fever, encephalitis, West Nile virus, and malaria. Improperly managed in stockpiles, in illegal dumps, and scattered along road sides, scrap tires are a significant border environmental problem as a result of the leaching process, fires hazards, and water contamination. Once ignited, tire fires are difficult to extinguish. When water is applied to fight the fire, serious air, ground water, and surface water contamination may result. Toxic emissions from tire fires, such as sulfuric acid and gaseous nitric acid, can irritate the skin, eyes, and mucus membranes, and can affect the central nervous system, cause depression, have negative respiratory effects and, in extreme cases, cause mutations and cancer.
However,waste tires are called "black gold"once srcap tires are recycled to be rubber granules and rubber powder with nylon and steel separated, they are the important raw material for many products,such as rubber flooring,sporting fields,water-proof rubber rolls,modified asphalt,reclaim rubber...
TDF or TDA
Offer Fuel for the cement,klin factory
1-5mm rubber granules
Playground,Running track,horse mat...
20-40mesh rubber powder
Reclaimed rubber,modified asphalt,water proof material...
Molded rubber products
mixed with new rubber or totally replace new rubber
Yuntong Turnkey Waste Tire Recycling Plants
Make waste rubber shoes,rubber pipes,rubber belt,truck tires, car tires turn to be valuable resource:crumb rubber,steel and fiber
- Durable double-shaft Heavy Duty Crushers
- Specially Fabricated Blades, 4 Times More Durable;
- Capacity: 2 – 10 Metric Tons/Hour
- The whole processing is going on with Room Temperatures
- Good quality crumb rubber: 99.9% Steel or Fiber Textiles separated
- Compact Construction: Space saved and 30% energy power consumption saved
- Central Dust Filtering System and plasma smoke purifier Leaves No Pollution Emissions.
- The exquisite design make sure safe operation,workshop floor clean, no spontaneous combustion of powder
A typical Yuntong Tire Recycling Plant includes the following major components:
1.Waste Tires-2.Tire cutter and Wire debeader—3. Tire Crusher---4.Rubber shredder(the first rubber granulator)---5.Magnetic separator-6.Vibrator--7. Secondary Rubber shredder(Secondary rubber granulator)—8Vibrating screen---9.Secondary Magnetic separator---10. Airflow classifier-—11. Storage Bin --12. Rubber grinder --13.Three-layer vibratory screen—14.Auto bag filler(Auto packing machine)
- Debeading Machines: Either a Combo of Cut and Pull or a Roller Ripping machine to extract the tire bead wires. This eases the crushing and shredding processes saving expensive cutters service life.
- Primary Crusher:Breaks down the entire tire into 50 x 50 mm chips;
- Granule Shredder: Reduces chips into 12mm granules.
- Magnetic Separator: Separates and discharges steel wires from the granules.
- Linear Vibratory Screener: Classifies fiber fluff from rubber granules.
- Secondary shredder: Further reduces the granules into 6mm or below sizes.
- Secondary and Third Magnetic Separations: These are belt mounted magnetic steel separators to further clean the rubber crumb from steel wires.
- Secondary Linear Vibratory Screener: Further cleans textile fluff from the smaller size rubber crumb.
- Cyclone Dust Collection System: Collects dust and fluff from granulating and shredding processes, preventing them from flying around into the open air.
- Conveyors: Belt or Screw Conveyers are used to feed or discharge the throughput of rubber shreds or granules. Screw Conveyers carry crumb in a sealed pipe hence no unwanted emission or spilling
- Fine Powder Grinders: these are a group of grinders for rubber crumb to achieve powder size of 30 or even 120 mesh.
- Air Sifters: Or airflow classifiers that separate and clean crumb from dust and textile fluff.
- Vibratory Tumbler Screening Machine: Classifies crumb into different sizes or grades.
- Flue Purifier: Removes smoke or dust from the discharged airflow.
- Auto packing: machine : pack the rubber powder with 25kg or 1000kg per bag
Yuntong started tire recycling machine manufacturing since 1999 till now.all these years only focus on tire recycling technique and machine innovation and promotion.In China,Yuntong is the technique top leading company in tire recycling machine manufaturing.
Yuntong can offer the unit tire shredder,granulator,grinder and fiber,steel separator machine for customers; Yuntong can offer the whole completed waste tires recycling plants ;besides Yuntong can offer the turnkey tire recycling solutions with customers requirements.
With rich manufacturing experience and depth knowledge in marketing,Yuntong machine has been exported to Cezch,Cyprus,Iran,Russia,Uzbekistan,Turkmenistan,Saudi,Tobago,Peru,China,India,Indonesia ect many countries.
Overlook-Yuntong Environmental Machinery
Scrap Tire Recycling Production line in workshop
1/input:1 tons tire per hour,tire size less than 1200mm
2/output:700kg 20-80mesh crumb rubber,the scrap steel and textile is separated clearly and collected, the dust and ash is removed clearly,smoke and smell is absorbed.
3/Power needed:302KW(3 phase ,380V/50HZ )
5/Total weight:approx 46tons
7/Cooling method:Circular cooling water syste,Water tank needed:4x1.8x2m
8/PLC fully automatic controller ,3 workers needed
Waste Tire devrived material
Packaging of tire recycling machine and equipment:
1/wrapped well with plastic film
2/then packed tightly with customized woodcases
Yuntong tire recycling plant