Magnetic Separator filter and remove metal contamination from rubber granules or rubber powder streams. They guarantee the product quality and prevent damage to machines.Electrol magnetic separator provide good separation of tire steel wire.99.9% steel wire can be separated after two step separation from the rubber granules or powder.
A.electrical magnet separator
Rubber,carbon black,steel and fiber are the main component for the new tires.
There is 5-30% steel contained for different kinds of tires.Steel in tire has two different conditions,one is big steel,we call bead wire;another one is smaller steel wire which mixed with rubber and back in the carcass and steel belt.During tire shredding,these steel wire will be shredded to be small wire.And the electrical magnetical steel wire separator is used to to separate steel wire from the rubber compound(usually rubber granules size vary from 6-18mm),it is the first magnet separation stage in tyre recycling plant
Broadband of excitation （mm）
Rating height of excitation （mm）
Thickness of material （mm）
Speed of band（m/s）
Gear motor power （Kw）
Intensity of magnetic field (mT)
Overall dimension (L×W×H) mm
B.Roller magnet separator
The single roller magnet separator is used to separate steel wire from the rubber compound(usually rubber powder size vary from 10-40mesh).This is the second stage for steel wire separation.
Width of the magnetic separator（mm）
Height of the magnetic separator （mm）
Thickness of material （mm）
Quantity of magnet (pcs)
Speed of roller （Rpm）
Intensity of magnetic field (GS)
Gear motor power（Kw）
Overall Dimension (L×W×H mm)
Machine Weight （kg）
Recycled tire steel wire Recycled rubber granules Recycled rubber powder
Yuntong Turnkey Waste Tire Recycling Plants
Make waste rubber shoes,rubber pipes,rubber belt,truck tires, car tires turn to be valuable resource:crumb rubber,steel and fiber
- Durable double-shaft Heavy Duty Crushers
- Specially Fabricated Blades, 4 Times More Durable;
- Capacity: 2 – 10 Metric Tons/Hour
- The whole processing is going on with Room Temperatures
- Good quality crumb rubber: 99.9% Steel or Fiber Textiles separated
- Compact Construction: Space saved and 30% energy power consumption saved
- Central Dust Filtering System and plasma smoke purifier Leaves No Pollution Emissions.
- The exquisite design make sure safe operation,workshop floor clean, no spontaneous combustion of powder
A typical Yuntong Tire Recycling Plant includes the following major components:
1.Waste Tires-2.Tire cutter and Wire debeader—3. Tire Crusher---4.Rubber shredder(the first rubber granulator)---5.Magnetic separator-6.Vibrator--7. Secondary Rubber shredder(Secondary rubber granulator)—8Vibrating screen---9.Secondary Magnetic separator---10. Airflow classifier-—11. Storage Bin --12. Rubber grinder --13.Three-layer vibratory screen—14.Auto bag filler(Auto packing machine)
- Debeading Machines: Either a Combo of Cut and Pull or a Roller Ripping machine to extract the tire bead wires. This eases the crushing and shredding processes saving expensive cutters service life.
- Primary Crusher:Breaks down the entire tire into 50 x 50 mm chips;
- Granule Shredder: Reduces chips into 12mm granules.
- Magnetic Separator: Separates and discharges steel wires from the granules.
- Linear Vibratory Screener: Classifies fiber fluff from rubber granules.
- Secondary shredder: Further reduces the granules into 6mm or below sizes.
- Secondary and Third Magnetic Separations: These are belt mounted magnetic steel separators to further clean the rubber crumb from steel wires.
- Secondary Linear Vibratory Screener: Further cleans textile fluff from the smaller size rubber crumb.
- Cyclone Dust Collection System: Collects dust and fluff from granulating and shredding processes, preventing them from flying around into the open air.
- Conveyors: Belt or Screw Conveyers are used to feed or discharge the throughput of rubber shreds or granules. Screw Conveyers carry crumb in a sealed pipe hence no unwanted emission or spilling
- Fine Powder Grinders: these are a group of grinders for rubber crumb to achieve powder size of 30 or even 120 mesh.
- Air Sifters: Or airflow classifiers that separate and clean crumb from dust and textile fluff.
- Vibratory Tumbler Screening Machine: Classifies crumb into different sizes or grades.
- Flue Purifier: Removes smoke or dust from the discharged airflow.
- Auto packing: machine : pack the rubber powder with 25kg or 1000kg per bag
Yuntong started tire recycling machine manufacturing since 1999 till now.all these years only focus on tire recycling technique and machine innovation and promotion.In China,Yuntong is the technique top leading company in tire recycling machine manufaturing.
Yuntong can offer the unit tire shredder,granulator,grinder and fiber,steel separator machine for customers; Yuntong can offer the whole completed waste tires recycling plants ;besides Yuntong can offer the turnkey tire recycling solutions with customers requirements.
With rich manufacturing experience and depth knowledge in marketing,Yuntong machine has been exported to Cezch,Cyprus,Iran,Russia,Uzbekistan,Turkmenistan,Saudi,Tobago,Peru,China,India,Indonesia ect many countries.
Overlook-Yuntong Environmental Machinery
Scrap Tire Recycling Production line in workshop
1/input:1 tons tire per hour,tire size less than 1200mm
2/output:700kg 20-80mesh crumb rubber,the scrap steel and textile is separated clearly and collected, the dust and ash is removed clearly,smoke and smell is absorbed.
3/Power needed:302KW(3 phase ,380V/50HZ )
5/Total weight:approx 46tons
7/Cooling method:Circular cooling water syste,Water tank needed:4x1.8x2m
8/PLC fully automatic controller ,3 workers needed
Waste Tire devrived material
Packaging of tire recycling machine and equipment:
1/wrapped well with plastic film
2/then packed tightly with customized woodcases
Yuntong tire recycling plant