The wire debeading machine is the first pre-treatment machine in tire recycling plant.It can remove the bead wire of waste tires so that it is more easier for the following tire shredder and granulator working and it can protects the blades in the following machine from damaged.
This truck debeader is also called the bead wire remover.it has one cutting blades and one hook.
The hook pull the bead wire out after the cutting blades have a small cut on the tire ring.
This is the pre-treatment step for tyre shredding,which can protect the blades of the shredder get damaged and extend the blades lifespan
System hydraulic pressure（MPa）
Max pressure of cutting& extracting cylinder(MPa)
Max pressure of pressing cylinder （MPa）
Max available tire size(mm)
Max. stroke of extracting cylinder（mm）
Max. stroke of cutting cylinder （mm）
Processing capacity （piece/h）
Cutting moving Blades lifespan（h）
Use repeatedly by surface welding and grinding
Use repeatedly by surface welding and grinding
Circular water cooling
Pneumatic pressure regulating range（MPa）
Max air pressure （MPa）
Overall dimension （L×W×H,mm)
1/Cutting blades+hook design make the machine more safe to the operator
2/Driven by Hydraulic Pressure
3/Manual and automatic operation ways can be alternative
Yuntong Turnkey Waste Tire Recycling Plants
Make waste rubber shoes,rubber pipes,rubber belt,truck tires, car tires turn to be valuable resource:crumb rubber,steel and fiber
- Dual Stage of Heavy Duty Crushers
- Specially Fabricated Cutters, 3 Times More Durable;
- Capacity: 2 – 10 Metric Tons/Hour
- Crumb 99.9% Clear of Steel or Fiber Textiles
- Compact Construction: Saves Space and Saves Energy by 30%.
- The whole processing is going on with Room Temperatures
- Central Dust Filtering System Leaves No Pollution Emissions.
A typical Yuntong Tire Recycling Plant includes the following major components:
- Debeading Machines: Either a Combo of Cut and Pull or a Roller Ripping machine to extract the tire bead wires. This eases the crushing and shredding processes saving expensive cutters service life.
- Primary Crusher:Breaks down the entire tire into 50 x 50 mm chips;
- Granule Shredder: Reduces chips into 12mm granules.
- Magnetic Separator: Separates and discharges steel wires from the granules.
- Linear Vibratory Screener: Classifies fiber fluff from rubber granules.
- Secondary shredder: Further reduces the granules into 6mm or below sizes.
- Secondary and Third Magnetic Separations: These are belt mounted magnetic steel separators to further clean the rubber crumb from steel wires.
- Secondary Linear Vibratory Screener: Further cleans textile fluff from the smaller size rubber crumb.
- Cyclone Dust Collection System: Collects dust and fluff from granulating and shredding processes, preventing them from flying around into the open air.
- Conveyors: Belt or Screw Conveyers are used to feed or discharge the throughput of rubber shreds or granules. Screw Conveyers carry crumb in a sealed pipe hence no unwanted emission or spilling
- Fine Powder Grinders: these are a group of grinders for rubber crumb to achieve powder size of 30 or even 120 mesh.
- Air Sifters: Or airflow classifiers that separate and clean crumb from dust and textile fluff.
- Vibratory Tumbler Screening Machine: Classifies crumb into different sizes or grades.
- Flue Purifier: Removes smoke or dust from the discharged airflow.
- Auto packing: machine : pack the rubber powder with 25kg or 1000kg per bag
Yuntong started tire recycling machine manufacturing since 1999 till now.all these years only focus on tire recycling technique and machine innovation and promotion.In China,Yuntong is the technique top leading company in tire recycling machine manufaturing.
Yuntong can offer the unit tire shredder,granulator,grinder and fiber,steel separator machine for customers; Yuntong can offer the whole completed waste tires recycling plants ;besides Yuntong can offer the turnkey tire recycling solutions with customers requirements.
With rich manufacturing experience and depth knowledge in marketing,Yuntong machine has been exported to Cezch,Cyprus,Iran,Russia,Uzbekistan,Turkmenistan,Saudi,Tobago,Peru,
China,India,Indonesia ect many countries.
Overlook-Yuntong Environmental Machinery
Scrap Tire Recycling Production line in workshop
1/input:1 tons tire per hour,tire size less than 1200mm
2/output:700kg 20-80mesh crumb rubber,the scrap steel and textile is separated clearly and collected, the dust and ash is removed clearly,smoke and smell is absorbed.
3/Power needed:302KW(3 phase ,380V/50HZ )
5/Total weight:approx 46tons
7/Cooling method:Circular cooling water syste,Water tank needed:4x1.8x2m
8/PLC fully automatic controller ,3 workers needed
Waste Tire devrived material
Packaging of tire recycling machine and equipment:
1/wrapped well with plastic film
2/then packed tightly with customized woodcases
Yuntong tire recycling plant