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Waste Tires Shredding

No.1 quality rubber granulator for sale-waste tyre recycling machine manufacture

No.1 Quality Rubber granulators for sale.This series granulators can granulate 400-2000kg rubber chips to be 3-18 rubber granules(used for rubber flooring material,like tiles,artificial grass,running track) per hour.The bales for the granulator are made with Japan Imported material and has V-shape design.The blades has 4 same avaible side for granulating,compared with traditional blades,the lifespan is enhanced greatly.welcome to contact for more further information

    Technical Parameters


    Rubber Granulator/Pulverizer/Rasper



    Application

    Rubber granulator or the Rubber Rasper is used to process the rubber chips output from tyre shredder to be smaller rubber granules with screen hole size adjustable.All Yuntong new rubber granulator adopt the new design blade:V-shape gear edge blades,and four sides of the blades can be used which enchance the blades lifespan greatly


    Parameters

    No

    Model

    KCS500-1600

    KCS500-1200

    KCS500-800

    KCS500-600

    1

    Motor Power(kw)

    75-90

    75-65

    45-37

    37-30

    2

    Main Shaft Revolution Speed

    (r/min)

    390

    390

    390

    390

    3

    Input Size(mm)

    ≤60

    ≤60

    ≤60

    ≤60

    4

    Hole Diameter(mm)

    Φ10-28

    Φ10-28

    Φ10-28

    Φ10-28

    5

    Output Size(mm)

    3-28

    3-28

    3-28

    3-28

    6

    Production Capacity

    (kg/h)

    1300~2500

    900~1900

    600~1600

    450~1400

    7

    Movable Blades Quantity(pcs)

    64

    48

    32

    24

    8

    Fixed Blades Quantity

    (pcs)

    8

    6

    4

    4

    9

    Blades Lifespan (h)

    (800-1000)   ×4×(3-5)

    (800-1000)                  ×4×(3-5)

    (800-1000) ×4×(3-5)

    (800-1000)×4×(3-5)

    10

    Cooling Way

    Circular Water + Inside Spraying Cooling

    11

    Overall Dimension

    (L×W×H mm)

    2750×1800×2300

    2300×1770×2300

    1650×1700×2300

    1650×1450×2300

    12

    Overall Weight(kg)

    7300

    5700

    4700

    3400

    Advantages

    1/New V-shape blades design,durable material

    2/Long blades lifespan

      (800-1000working hours)  *4sides*(3-5resharpening times)

    3/Compared with other suppliers granulator,it has lower power comsumption and bigger capacity with 35% increased

    4/During the granulating it can produce 12% 10-30mesh rubber powder,so also it increase the grinders capacity.


    Output products 

    6-12mm rubber granules

    These kind of rubber granules are mainly to use as garden    mulch ,the filling material under roads or the spray fuel for  burning

    1-5mm rubber granules

    1-5rubber granules are widely used in the rubber flooring     material,like rubber tiles,playground,artificial grass


    Yuntong Turnkey Waste Tire Recycling Plants

    Make waste rubber shoes,rubber pipes,rubber belt,truck tires, car tires turn to be valuable resource:crumb rubber,steel and fiber

     

    Design Features:

    -          Durable double-shaft Heavy Duty Crushers

    -          Specially Fabricated Blades, 4 Times More Durable;

    -          Capacity: 2 – 10 Metric Tons/Hour

    -          The whole processing is going on with Room Temperatures

    -          Good quality crumb rubber: 99.9%  Steel or Fiber Textiles separated

    -          Compact Construction: Space saved and 30% energy power consumption saved

    -          Central Dust Filtering System and plasma smoke purifier Leaves No Pollution Emissions.

    -          The exquisite design make sure safe operation,workshop floor clean, no spontaneous combustion of powder

    waste tires recycling plant.jpg


    A typical Yuntong Tire Recycling Plant includes the following major components:

    1.Waste Tires-2.Tire cutter and Wire debeader—3. Tire Crusher---4.Rubber shredder(the first rubber granulator)---5.Magnetic separator-6.Vibrator--7. Secondary Rubber shredder(Secondary rubber granulator)—8Vibrating screen---9.Secondary Magnetic separator---10. Airflow classifier-—11. Storage Bin --12. Rubber grinder --13.Three-layer vibratory screen—14.Auto bag filler(Auto packing machine)

    -          Debeading Machines: Either a Combo of Cut and Pull or a Roller Ripping machine to extract the tire bead wires. This eases the crushing and shredding processes saving expensive cutters service life.

    -          Primary Crusher:Breaks down the entire tire into 50 x 50 mm chips;

    -          Granule Shredder: Reduces chips into 12mm granules.

    -          Magnetic Separator: Separates and discharges steel wires from the granules.

    -          Linear Vibratory Screener: Classifies fiber fluff from rubber granules.

    -          Secondary shredder: Further reduces the granules into 6mm or below sizes.

    -          Secondary and Third Magnetic Separations: These are belt mounted magnetic steel separators to further clean the rubber crumb from steel wires.

    -          Secondary Linear Vibratory Screener: Further cleans textile fluff from the smaller size rubber crumb.

    -          Cyclone Dust Collection System: Collects dust and fluff from granulating and shredding processes, preventing them from flying around into the open air.

    -          Conveyors: Belt or Screw Conveyers are used to feed or discharge the throughput of rubber shreds or granules. Screw Conveyers carry crumb in a sealed pipe hence no unwanted emission or spilling

    -          Fine Powder Grinders: these are a group of grinders for rubber crumb to achieve powder size of 30 or even 120 mesh.

    -          Air Sifters: Or airflow classifiers that separate and clean crumb from dust and textile fluff.

    -          Vibratory Tumbler Screening Machine: Classifies crumb into different sizes or grades.

    -          Flue Purifier: Removes smoke or dust from the discharged airflow.

    -          Auto packing: machine : pack the rubber powder with 25kg or 1000kg per bag

    Company Information

    Yuntong started tire recycling machine manufacturing since 1999 till now.all these years only focus on tire recycling technique and machine innovation and promotion.In China,Yuntong is the technique top leading company in tire recycling machine manufaturing.

    Yuntong can offer the unit tire shredder,granulator,grinder and fiber,steel separator machine for customers; Yuntong can offer the whole completed waste tires recycling plants ;besides Yuntong can offer the turnkey tire recycling solutions with customers requirements.

    With rich manufacturing experience and depth knowledge in marketing,Yuntong machine has been exported to Cezch,Cyprus,Iran,Russia,Uzbekistan,Turkmenistan,Saudi,Tobago,Peru,China,India,Indonesia ect many countries.

     

    tire recycling solutions.jpgtire recycling plant.jpg

    Overlook-Yuntong Environmental Machinery

    Scrap Tire Recycling Production line in workshop

    waste tire recycling (7).jpg

    1/input:1 tons tire per hour,tire size less than 1200mm

    2/output:700kg 20-80mesh crumb rubber,the scrap steel and textile is separated clearly and collected, the dust and ash is removed clearly,smoke and smell is absorbed.

    3/Power needed:302KW(3 phase ,380V/50HZ )

    4/Covering area:50x7x8m

    5/Total weight:approx 46tons

    7/Cooling method:Circular cooling water syste,Water tank needed:4x1.8x2m

    8/PLC fully automatic controller ,3 workers needed

    Waste Tire devrived material

    tire derived material.jpg

    Packaging of tire recycling machine and equipment:

    1/wrapped well with plastic film

    2/then packed tightly with customized woodcases


    Yuntong tire recycling plant

    tire recycling machine.jpg