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Waste Tires Shredding

Rubber Tyre Shredder -Scrap Tyre Shredding Equipment

Durable Waste Tyres Shredder and Crusher for waste tires recycling and shredding.Yuntong completed waste tires recycling plant promote in 2017.welcome all the friends come to visit and negotiate . Durable waste tires shredder can shred all the waste rubber and tires,to be smaller rubber chips like TDF.This is the main and biggest machine in the whole waste tires plant.Yuntong can offer the unit tire shredder,granulator,grinder and fiber,steel separator machine for customers; Yuntong can offer the whole completed waste tires recycling plants ;besides Yuntong can offer the turnkey tire recycling solutions with customers requirements.

    Technical Parameters

    Scrap Tyre Shredding Solutions

    Yuntong has been manufacturing and supplying shredding machines for processing car and truck tyres for many years. Through extensive R & D and interactive liaison with our customers, our current range offers the latest technology in tyre shredding and processing.

    As steel radial tyres are one of the most difficult products to shred in our industrial age, particular attention has been paid to developing machinery with superior working life and low maintenance. Yuntong offer a large range of machines with many diverse cutter arrangements. This allows us to provide machinery to produce various product sizes required for primary or secondary processing. This can be achieved by cutter selection, multi shredder plants or screening.  

    Tyre shredding is a world wide necessity due to environmental controls restricting the dumping of whole tyres. Innovative industries are continually using shredded tyre for purposes such as fuel for kilns, retaining wall fill, 25 - 50mm chip for road base, municipal tip cover. Extensive use of rubber chip for production of rubber crumb is now common place.  As the charges for dumping whole tyres are increasing, new business opportunities are emerging. Fees for tyre removal are charged, which incorporates sufficient funds to allow shredding prior to further processing or disposal.  

    Brentwood Engineers can assist in the selection of correct machinery to suit a particular application. In determining this, the following considerations must be addressed:

     - Types of tyres to be shredded - car, light truck, truck or other? 

    - Quantities to be shredded? 

    - Production rates required? 

    - Size of shredded product? 

    - Maintenance requirements? 

    - Power supply? 


    Yuntong Waste Waste Tire shredder 




    Classifier(the roller screen ) for tyre shredder

    On all of the above machines,a classifier screen is available.This is a small trommel screen which rotates around the shredder and has holes in it to deterimine the size of the output products.The material which does not go through the holes on the first pass is returened to the shredder for more shredding.Obviously depending upon the size of the product,this effects the production rate through the machine.


    Yuntong Range of Shredder for end of life tyres


    No

    Model

    TPS1200

    TPS800

    TPS600

    1

    Main power(kw)

    (18.5-45)×2

    (15-30)×2

    (15-22) ×2

    2

    Blades quantity(PCS)

    22

    20

    20

    3

    Size of blade disc (dia.×thickness) (mm)

    φ540×50

    φ500×35

    φ460×25

    4

    Revolution speed of main shaft

    (r/min)

    5-14

    5-14

    5-14

    5

    Crushing room length(mm)

    1200×1080

    800×960

    600×800

    6

    Roller screen hole diameter

    mm)

    Φ55-Φ110

    Φ55-Φ90

    Φ55-Φ90

    7

    Available tire overall diameter(mm)

    ≤Φ1200

    ≤Φ800

    ≤Φ600

    8

    Output rubber chips size

    (mm)

    40-110

    30-80

    20-70

    9

    Capacity (with roller- screen)

    (kg/h)

    ≤6000

    ≤3000

    ≤1500

    10

    Capacity (without roller- screen)

    (kg/h)

    ≤8000

    ≤6000

    ≤3000

    12

    Overall Dimension(L×W×H,mm)

    6310×3700×2900

    4400×2200×3100

    3700×2100×3100

    13

    Overall Weight(tons)

    14

    11

    8

    The output tyre chips

    Advantages of tyre shredder

    1/big shredding capacity:3-8ton/hour(TPS1200)

    2/shredder blades long lifespan:(1900-2100working hours)*(7-9resharpening times)

      blades material:Hard alloy orginal material imported from Japan

    3/double-shaft shredder,two counter-rotating shaft make movement of rotatory cutting

    4/equiped with two hardened gear box which make lower noise , higher transmission efficiency ,larger bearing   capacity and longer lifespan.


    Yuntong Turnkey Waste Tire Recycling Plants

    Make waste rubber shoes,rubber pipes,rubber belt,truck tires, car tires turn to be valuable resource:crumb rubber,steel and fiber

     

    Design Features:

    -          Durable double-shaft Heavy Duty Crushers

    -          Specially Fabricated Blades, 4 Times More Durable;

    -          Capacity: 2 – 10 Metric Tons/Hour

    -          The whole processing is going on with Room Temperatures

    -          Good quality crumb rubber: 99.9%  Steel or Fiber Textiles separated

    -          Compact Construction: Space saved and 30% energy power consumption saved

    -          Central Dust Filtering System and plasma smoke purifier Leaves No Pollution Emissions.

    -          The exquisite details design make sure safe operation,workshop floor clean, no spontaneous combustion of powder

    waste tires recycling plant.jpg


    A typical Yuntong Tire Recycling Plant includes the following major components:

    1.Waste Tires-2.Tire cutter and Wire debeader—3. Tire Crusher--4.Rubber shredder(the first rubber granulator)---5.Magnetic separator-6.Vibrator--7. Secondary Rubber shredder(Secondary rubber granulator)—8Vibrating screen---9.Secondary Magnetic separator---10. Airflow classifier-—11. Storage Bin --12. Rubber grinder -13.Three-layer vibratory screen—14.Auto bag filler(Auto packing machine)

    -          Debeading Machines: Either a Combo of Cut and Pull or a Roller Ripping machine to extract the tire bead wires. This eases the crushing and shredding processes saving expensive cutters service life.

    -          Primary Crusher:Breaks down the entire tire into 50 x 50 mm chips;

    -          Granule Shredder: Reduces chips into 12mm granules.

    -          Magnetic Separator: Separates and discharges steel wires from the granules.

    -          Linear Vibratory Screener: Classifies fiber fluff from rubber granules.

    -          Secondary shredder: Further reduces the granules into 6mm or below sizes.

    -          Secondary and Third Magnetic Separations: These are belt mounted magnetic steel separators to further clean the rubber crumb from steel wires.

    -          Secondary Linear Vibratory Screener: Further cleans textile fluff from the smaller size rubber crumb.

    -          Cyclone Dust Collection System: Collects dust and fluff from granulating and shredding processes, preventing them from flying around into the open air.

    -          Conveyors: Belt or Screw Conveyers are used to feed or discharge the throughput of rubber shreds or granules. Screw Conveyers carry crumb in a sealed pipe hence no unwanted emission or spilling

    -          Fine Powder Grinders: these are a group of grinders for rubber crumb to achieve powder size of 30 or even 120 mesh.

    -          Air Sifters: Or airflow classifiers that separate and clean crumb from dust and textile fluff.

    -          Vibratory Tumbler Screening Machine: Classifies crumb into different sizes or grades.

    -          Flue Purifier: Removes smoke or dust from the discharged airflow.

    -          Auto packing: machine : pack the rubber powder with 25kg or 1000kg per bag

    Company Information

    Yuntong started tire recycling machine manufacturing since 1999 till now.all these years only focus on tire recycling technique and machine innovation and promotion.In China,Yuntong is the technique top leading company in tire recycling machine manufaturing.

    Yuntong can offer the unit tire shredder,granulator,grinder and fiber,steel separator machine for customers; Yuntong can offer the whole completed waste tires recycling plants ;besides Yuntong can offer the turnkey tire recycling solutions with customers requirements.

    With rich manufacturing experience and depth knowledge in marketing,Yuntong machine has been exported to Canada,Australia,Russia,Cyprus,Czech,Iran,Turkey, Uzbekistan,Turkmenistan,Saudi,Tobago,Peru,India Indonesia and so on

    tire recycling solutions.jpgtire recycling plant.jpg

    Overlook-Yuntong Environmental Machinery

    Scrap Tire Recycling Production line in workshop

    waste tire recycling (7).jpg

    1/input:1 tons tire per hour,tire size less than 1200mm

    2/output:700kg 20-80mesh crumb rubber,the scrap steel and textile is separated clearly and collected, the dust and ash is removed clearly,smoke and smell is absorbed.

    3/Power needed:302KW(3 phase ,380V/50HZ )

    4/Covering area:50x7x8m

    5/Total weight:approx 46tons

    7/Cooling method:Circular cooling water syste,Water tank needed:4x1.8x2m

    8/PLC fully automatic controller ,3 workers needed


    Waste Tire devrived material

    tire derived material.jpg

    Packaging of tire recycling machine and equipment:

    1/wrapped well with plastic film

    2/then packed tightly with customized woodcases


    Yuntong tire recycling plant

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